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Cardiology Medical Device Manufacturing

Cardiology Medical Device Manufacturing

Cardiovascular medical devices are generally classified as Class III implantable and interventional medical devices. They possess high requirements, high precision and micro-miniature features. Among them,a blood vessel suture device is a medical device used to close blood vessels quickly and effectively during surgery.
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Product Details ofCardiology Medical Device Manufacturing

 

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Delta Precision can provide customers with parts or components of vascular suturing devices or even the entire Medical device contract manufacturing of vascular suturing devices. Vascular closure devices manufacturing involve various precision parts or components, such as tiny metal parts, long needles, short needles, needle caps or needle cap components, stainless steel elliptical tubes, as well as vascular suturing device button injection components, vascular suturing device movable seat injection components, vascular closure device sheath tube injection components, etc. These cover various fields including precision machining of metal parts, laser cutting of elliptical tubes, micro-part processing, precision injection molding, insert injection molding, and precision assembly. There are numerous processes and high precision requirements, as well as great assembly difficulties.

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DELTA Precision stands out as a one-stop factory for comprehensive medical device contract manufacturing.

With decades of precision machining expertise, we offer a unique combination of the customer-focused service characteristic of a specialized factory and the scalability associated with a comprehensive medical device manufacturer. Clients rely on us for the unparalleled quality of our products, on-time delivery.

Manufacturing techniques

 

 

 

CNC Machining workshop:

  • CNC Turning/Micro Machining
  • CNC lathing and milling/Multi-spindle machining

 

Finishing workshop:

  • Wire cutting
  • Electrical Discharge Machining (EDM)
  • Laser Marking
  • Laser Micro-cutting
  • Laser Micro-welding
  • Hand soldering
  • High frequency welding
  • Tig welding
  • Nitinol thread Processing (>S0.5)
  • High Precision Grinding
  • Centerless Grinding
  • Lapping and Polishing

 

Surface Treatments workshop

  • Teflon Spraying
  • Passivation (EIA qualification)
  • Electrolytic polishing (EIA qualification)
  • Deburring
  • Ultrasonic cleaning
  • Manual deburring
  • Magnetic grinding
  • Grain flow
  • Sandblasting

 

Injection Molding workshop

  • Injection Molding/Transfer printing
  • ISO7 Clean Micro injection Molding
  • ISO 8 Clean Microscopic Assembly and Packaging

 

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CNC machining

CNC Core moving machine/CNC Turning
(Maximum machining diameter 25mm)

CNC mill-turn machining
(Diameter 46mm- 1500mm)

Micro machining
(Minimum machining diameter 0.1mm
Machining precision+0.005mm)

Multi-Spindle Machining

Our company operate state-of-the-art CNC 3- to 6-axis turning and milling lathes, which enable us to produce highly complex custom and extremely small medical components and instruments with tight tolerance,the diameters from 0.1mm to 500mm in a variety of materials.

Materials

Titanium Alloy

Stainless steel

PEEK

Aluminum

Cobalt Chrome

Nickel-titanium

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Wire Cutting

Electrical Discharge Machining (EDM)

We use wire cutting,EDM technique to precisely machine small to large series of intricate parts, providing medical components of exceptional precision, accuracy and complexity for our customers.

Materials

Titanium & Alloys

Stainless steel

Aluminum

Brass

Copper

Nickel alloys

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Laser Marking

non-contact laser marking, offering our customers high-precision methods for permanent identification and branding of their medical products, including black marking techniques.

Materials

Metals

Plastics

Ceramics

Coated metals

Nitinol

Tungsten

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Laser Micro-cutting

Our laser micro-cutting services enable the creation of intricate patterns and small-scale components with utmost precision, meeting the demanding requirements of medical device applications.

Materials

Metals & alloys

Plastics

Nitinol

Tungsten

Sapphire

Ceramics

Silicone

Thin films

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Welding

Laser Micro-welding

Hand soldering

High frequency welding

Tig welding

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Our expertise extends to micro-scale fusion welding, which allows us to achieve robust and precise welds, from intricate joints to fine assemblies, on materials like metals and alloys commonly used in medical devices.

Materials

Metals & alloys

Nickel alloys

Plastics

Thin metal sheets

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Nitinol Thread Processing (>S0.5)

Highly sensitive to temperatures and complex to process, this shape memory alloy offers our customers unique properties for innovative MedTech solutions.

Grinding

High Precision Grinding

Centerless Grinding

Lapping and Polishing

By means of mechanical methods, the residual marks, burrs and microscopic unevenness left after machining (such as turning, milling and grinding) can be removed, reducing the surface roughness (Ra value) from several micrometers to sub-micron or even nanometer levels. The subsequent grinding and polishing is the "last mile" connecting processing and assembly in precision manufacturing. It not only determines the functional reliability and service life of the parts, but also directly affects the competitiveness of the products in the high-end market.

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Surface Treatments

Teflon Spraying

Passivation (EIA qualification)

Electrolytic polishing (EIA qualification)

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We enhance material properties through specialized surface treatments, such as Electrolytic polishing, passivation as well as Teflon Spraying, providing our clients with improved performance, durability, and aesthetic appeal for their medical components.

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Sandblasting

We employ abrasive techniques like sandblasting to clean, finish, and texture surfaces, ensuring optimal functionality and appearance of medical components and instruments.

Materials

Metals

Plastics

Zirconia

Glass

Ceramics

Injection Molding/Transfer printing/ISO8 Clean Micro injection Molding

Class 100,000 clean (ISO8 standard) injection micro molding

Class 10,000 Clean (ISO7 standard) Cleaning and Assembly Packaging

Injection molding of degradable materials

Micro injection molding

Coated injection molding

7T~50T injection molding equipment

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Powerful Solutions For Business Growth

Precision injection moulding

Thin-walled injection molding

Horizontal injection molding

Vertical injection molding

Special material injection molding

80T~ 330T injection molding equipment

 

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Deburring and ISO 7 Standards Cleaning

Our commitment to quality extends from precision machining to the final, pristine presentation of our precision-machined components. We meticulously clean and package each item before it leaves any of our state-of-the-art facilities, equipped with clean rooms meeting ISO 7 standards, minimizing the risk of contaminants and ensuring that the final products meet the stringent cleanliness requirements demanded by the medical sector.

Processing

Ultrasonic cleaning

Manual deburring

Magnetic grinding

Grain flow

ISO 7 Standards Clean Microscopic Assembly and Packaging

Beyond conventional assembly services we specialise in micro-assembling under a microscope and meticulous construction of sub-assemblies and packing in ISO 7 cleaning room, which allows us to seamlessly integrate our precision-machined components into fully functional and intricately assembled medical devices, and offer our customers a streamlined and efficient support from design to the final product.

 

Why Choose DELTA Precision as Your Medical Device Manufacturer?
 

Micro-machining Expertise

Our distinction lies in unparalleled expertise in micro-machining across materials and techniques. With a proven track record, clients choose us for unmatched precision in fabricating cardiovascular implants and cardiovascular surgical instruments of the highest quality and reliability.

Passion for Innovation

Driven by a profound passion for advancement, we pioneer proprietary manufacturing processes, incorporating next-gen technology and materials. This dedication positions us as a strategic partner, offering cutting-edge solutions that redefine standards in cardiovascular surgery instruments manufacturing.

Driving Advancements with Effective Partnerships

What sets us apart is a strong emphasis on collaboration. Clients choose us for our dedicated partnership in addressing even the most intricate tasks. Together, DELTA Precision contribute to advancements in cardiovascular surgery instruments and solutions, adapting to industry dynamics and driving improvements in patient outcomes.

 

Processes and Services

 

 

Our company applies cutting-edge manufacturing techniques to create highly accurate cardiovascular surgery instruments, ensuring every component meets the demanding standards of this critical field. With advanced machining capabilities and precise quality control, we deliver cardiovascular surgery instruments designed to function reliably under the most delicate and life-saving conditions, enhancing patient outcomes through surgical innovation.

 

 

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Micro-machining
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Laser Micro Cutting processing
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Laser Micro-welding
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Grinding
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Polishing

 

Our expertise in using materials like cobalt-chrome, titanium, stainless steel, nitinol, and advanced polymers. Adding to our leading expertise in precision machining for MedTech, this unique capability ensures our instruments deliver unmatched accuracy and durability, meeting the stringent demands of cardiovascular procedures.

 

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Stainless steel
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Titanium and its alloys
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Cobalt-Chromium alloys
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Polymers
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Synthetic jewels (ruby, sapphire, spinel, ceramics)
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Nickel-Titanium alloys (Nitinol)

 

Our Company Certificates

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If you need the overall contract manufacturing of related cardiovascular interventional medical devices, please contact us and we will customize a precise processing plan for you.

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